Battery pack and electrical combination

ABSTRACT

An electrical combination with a battery pack and a power tool. The battery pack includes two battery pack connectors which are connected with the same electrode of a battery of the battery pack. A circuit of one battery pack connector has a resistance greater than that in another circuit of another battery pack connector. The power tool includes corresponding tool connectors. When the battery pack is connected with the power tool, the power tool is supplied with a small current by the battery pack firstly, and then is supplied with a large current, so an electric spark is eliminated when the terminals of the battery pack contact with the terminals of the power tool.

RELATED APPLICTION INFORMATION

This application claims the benefit under 35 U.S.C. § 119(a) of Chinese Patent Application No. CN 201510471534.7, filed on Aug. 4, 2015, the disclosure of which is incorporated herein by reference in its entirety.

FIELD OF THE DISCLOSURE

The present disclosure relates generally to battery packs and electrical combinations.

BACKGROUND OF THE DISCLOSURE

A motor control system of power tools generally includes a large capacity capacitor. When a battery pack is connected with the power tool, the voltage at the capacitor is low, the battery pack charges the capacitor, and a large current is generated at the moment of charging. As a result, an electric spark may be generated at the connection pieces, which may corrode the connection pieces.

The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.

SUMMARY

In one aspect of the disclosure an electrical combination is provided. The electrical combination may include a power tool which has a power device configured to use electric energy to realize a power tool function. A capacitor is connected with the power device. A first tool connector is connected with a terminal of the capacitor, a second tool connector is connected with the terminal of the capacitor, and a third tool connector is connected with another terminal of the capacitor. A battery pack may include a battery which includes a positive electrode and a negative electrode. A first battery pack connector is connected with the first tool connector, a second battery pack connector is connected with the second tool connector after the first battery pack connector connects with the first tool connector, and a resistor is connected between the battery and the first battery pack connector for limiting the current flowing into or from the battery through the first battery pack connector. The first battery pack connector and the second battery pack connector are connected with one of the positive electrode or the negative electrode of the battery.

In another aspect of the disclosure another electrical combination is also provided. The the electrical combination may include a power tool and a battery pack. The power tool includes a power device configured to use electric energy to realize a power tool function. A capacitor is connected with the power device. A first tool connector is connected with a terminal of the capacitor and a third tool connector is connected with another terminal of the capacitor. The battery pack includes a battery which includes a positive electrode and a negative electrode. A first battery pack connector is connected with the first tool connector; a second battery pack connector is connected with the first tool connector after the first battery pack connector connects with the first tool connector, and a resistor is connected between the battery and the first battery pack connector for limiting the current flowing into or from the battery through the first battery pack connector. The first battery pack connector and the second battery pack connector are connected with one of the positive electrode or the negative electrode of the battery.

In yet another aspect of the disclosure a battery pack which is configured for use with a power tool with a tool connector may include a battery having a positive electrode and a negative electrode. A first battery pack connector is connected with the tool connector of the power tool, a second battery pack connector is connected with the same tool connector after the first battery pack connector connecs with the power tool, and a resistor is connected between the battery and the first battery pack connector for limiting the current flowing in or out of the battery through the first battery pack connector. The first battery pack connector and the second battery pack connector are connected with one of the positive electrode or the negative electrode of the battery.

Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic view of an exemplary electrical combination including a battery pack and a power tool.

FIG. 2 is a schematic view of the battery pack of the electrical combination.

FIG. 3 is a block diagram of the electrical combination.

FIG. 4 is a block diagram of another example of the electrical combination.

FIG. 5 is a schematic view of a tool connector.

FIG. 6 is a schematic view of another example of the tool connector.

The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure. Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.

DETAILED DESCRIPTION

The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the scope of the invention hereinafter claimed, its application, or uses.

As shown in FIG. 1, an electrical combination 100 includes a power tool 200 and a battery pack 300.

Referring to FIGS. 2-3, the power tool 200 includes a tool housing 20 and a power device 204. The power tool 200 further includes tool connectors 201, 202, 203 for connecting with the battery pack 300 so that the battery pack 300 can supply power to the power device 204 of the power tool 200. The power device 204 may be a motor, an indicating light or other device which uses electric energy to realize a power tool function. When the battery pack 300 is connected with the power tool 200, the tool connectors pass through terminal interfaces of the battery pack 300, extend into a housing 30 of the battery pack 300, and connect with the battery pack connectors in the housing 30 of the battery pack 300.

As shown in FIG. 2, the battery pack 300 includes the housing 30 and a battery accommodated in the housing 30. The housing 30 is provided with several terminal interfaces. One terminal interface 301 can correspond to one battery pack connector or several battery pack connectors.

As shown in FIG. 3, the power tool 200 includes the first tool connector 201, the second tool connector 202, the third tool connector 203, the power device 204, and a capacitor 205.

The first tool connector 201, the second tool connector 202, and the third tool connector 203 are at least partially exposed out of the power tool 200.

The second tool connector 202 and the third tool connector 203 are used to supply electric energy to the power device 204. In order to realize a filter and to adjust the voltage, the capacitor 205 is connected between the second tool connector 202 and the third tool connector 203. If the second tool connector 202 and the third tool connector 203 respectively contacts a positive electrode and a negative electrode of a power source simultaneously, a large current passes though the second tool connector 202 and the third tool connector 203 instantly, and an electric spark may be generated so as to damage the tool connectors.

In order to solve the problem mentioned above, the first tool connector 201 is arranged to connect with the second tool connector 202, that is to say both the first tool connector 201 and the second tool connector 202 connect with the same terminal of the capacitor 205. For the capacitor 205, the first tool connector 201 and the second tool connector 202 perform the same function.

The battery pack 300 includes a first battery pack connector 301, a second battery pack connector 302, a third battery pack connector 303, and a battery 304, which are arranged in the housing 30 of the battery pack 300. The battery pack 300 is provided with three terminal interfaces corresponding with the first battery pack connector 301, the second battery pack connector 302, and the third battery pack connector 303, respectively. The first, second and third battery pack connector 301, 302, 303 and the first, second and third tool connector 201, 202, 203 are made from conductive material, such as metal, which can transfer current through contact.

The first tool connector 201, the second tool connector 202, and the third tool connector 203 are configured with a structure which facilitates insertion into the terminal interfaces of the battery pack 300. In order to contact steadily with the first, second, and third tool connector 201, 202, 203, the first battery pack connector 301, the second battery pack connector 302, and the third battery pack connector 303 are configured with a clamping structure which is able to clamp the structure.

The first battery pack connector 301, the second battery pack connector 302 and the third battery pack connector 303 respectively include a first connection portion, a second connection portion, and a third connection portion which are used to contact with the first tool connector 201, the second tool connector 202, and the third tool connector 203 inserted into the battery pack 300.

As shown in FIG. 3, a negative electrode of the battery 304 is connected with the third battery pack connector 303, a positive electrode of the battery 304 is connected with the first battery pack connector 301 and the second battery pack connector 302. A resistor 305 is arranged between the positive electrode of the battery 304 and the first battery pack connector 301, which can limit the current flowing therethrough. The resistor 305 has a large resistance, so the resistance between the first battery pack connector 301 and the positive electrode of the battery 304 is greater than the resistance between the second battery pack connector 302 and the negative electrode of the battery 304.

The first, second, and third tool connector 201, 202, 203 and the first, second and third battery pack connector 301, 302, 303 are so arranged that the first tool connector 201 contacts with the first battery pack connector 301 before the second tool connector 202 contacts with second battery pack connector 302 when the battery pack 300 is connected with the power tool 200 along the direction B. That is, firstly, the first tool connector 201 contacts and connects with the first battery pack connector 301, and then the second tool connector 202 contacts and connects with the second battery pack connector 302. For the connection of the third tool connector 203 and the third battery pack connector 303 and the connection of the first tool connector 201 and the first battery pack connector 301, there is no predetermined sequence. But the connection of the third tool connector 203 and the third battery pack connector 303 is desired to be in advance of the connection of the second tool connector 202 and the second battery pack connector 302.

With this connection sequence, firstly, the capacitor 205 is connected with the negative and positive electrodes of the battery 304 through the connection of the third tool connector 203 and the third battery pack connector 303 and the connection of the first tool connector 201 and the first battery pack connector 301. The current in the circuit is limited because of the resistor 305. When the third tool connector 203 is connected with the third battery pack connector 303 and the second tool connector 202 is connected with the second battery pack connector 302, an electric spark should not be generated. Then, the second tool connector 202 is contacted and connected with the second battery pack connector 302, although the large current passes through the circuit constructed by the connection of the second tool connector 202 and the second battery pack connector 302, the electrical potential is decreased because the capacitor 205 has been charged, so the possibility of generating an electric spark is reduced. While, because the resistance of the circuit constructed by the connection of the second tool connector 202 and the second battery pack connector 302 is less than the resistance of the circuit constructed by the connection of the first tool connector 201 and the first battery pack connector 301, the circuit of the resistor 305 is opened. The power device 204 can get electric energy from the battery pack 300 through the second tool connector 202 and the third tool connector 203.

As shown in FIG. 3, in order to realize the connection sequence, specifically, the first, second and third tool connector 201, 202, 203 have the same structure and align with each other in the connection direction B. Correspondently, the first, second and third battery pack connector 301, 302, 303 correspond with the first, second and third tool connector 201, 202, 203 respectively, in a direction perpendicular to the connection direction B. In the connection direction B, the first, second and third battery pack connector 301, 302, 303 are staggered, and the second battery pack connector 302 is located at a further position relative to the tool connectors so as to realize the connection sequence. Otherwise, the positive electrode and the negative electrode of the battery 304 can be connected reversely to eliminate the electric spark.

As shown in FIG. 5, in another example, a first tool connector 401 includes a metal portion 401 a and an insulation portion 40 lb. The metal portion 401 a contacts with the first battery pack connector 301 firstly, and the insulation portion 401 b contacts with the first battery pack connector 301 when the second tool connector 202 is connected with second battery pack connector 302. Thus, after the second tool connector 202 is connected with the second battery pack connector 302, the first tool connector 401 is electrically disconnected with the first battery pack connector 301.

In the examples above, the first tool connector 201 and the second tool connector 202 can be integrated as a whole, the two tool connectors are two portions of the whole, which have different locations and insulate with respect to each other, and the two tool connectors correspond with the different terminal interfaces, respectively. Likewsie, a whole including a pre-connection portion and a final connection portion which are insulated with each other can be used to perform the function of the first tool connector 201 and the second tool connector 202.

As shown in FIG. 3, the third battery pack connector 303 is connected with one electrode of the battery 304, the first battery pack connector 301 and the second battery pack connector 302 are connected with another electrode of the battery 304, the first tool connector 201 is connected to one terminal of the capacitor 205 of the power tool 200, the second tool connector 202 is connected to one terminal of the capacitor 205 of the power tool 200, the third tool connector 203 is connected with another terminal of the capacitor 205.

A method for preventing the battery pack connector 302 and the tool connector 202 of the electrical combination 100 from generating electric spark is provided below.

The method may include a setting method for a manufacturer and a operating method for a user.

The setting method may include providing a first battery pack connector 301 which is connected to the second battery pack connector 302 and is configured to connect with the first tool connector 201 before the second tool connector 202 is connected to the second battery pack connector 302 and resistor 305 between the first battery pack connector 301 and the second battery pack connector 302.

The operating method may include connecting the first battery pack connector 301 of the battery pack 300 with the first tool connector 201 of the power tool 200 firstly, and connecting the second battery pack connector 302 of the battery pack 300 with the second tool connector 202 of the power tool 200 secondly.

The operating method may further include connecting the third battery pack connector 303 of the battery pack 300 with the third tool connector 202 of the power tool 200.

As shown as FIG. 3 and described above, it is helpful to avoid a large current shock and electric sparks between the battery pack and the power tool by using the discussed methods.

As shown in FIG. 6, further in another embodiment, a first tool connector 501 is provided with a gap 501 c. When the second tool connector 202 is connected with the second battery pack connector 302, the first battery pack connector 301 corresponds with the gap 501 c so as to electrically disconnect them.

As shown in FIG. 4, further in another embodiment, an electrical combination 100′ includes a power tool 200′ and a battery pack 300′. The power tool 200′ includes a first tool connector 201′, a second tool connector 202′, a capacitor 203′ and a power device 204′. The capacitor 203′ and the power device 204′ are connected between the first tool connector 201′ and the second tool connector 202′. This is the arrangement of currently known power tool. The currently known power tool only includes two tool connectors respectively connected with the positive electrode and the negative electrode of the battery. Specifically, the two tool connectors are tool connection terminals.

The battery pack 300′ includes a first battery pack connector 301′, a second battery pack connector 302′, a third battery pack connector 303′ and a battery 304′. The third battery pack connector 303′ is connected with the negative electrode of the battery 304′ (or the positive electrode). The first battery pack connector 301′ and the second battery pack connector 302′ are connected with the positive electrode of the battery 304′ (or the negative electrode). A resistor 305′ is arranged between the first battery pack connector 301′ and the positive electrode of the battery 304′. The first battery pack connector 301′ and the second battery pack connector 302′ use the same terminal interface, which can connect with the tool connector inserted into the terminal interface.

The first battery pack connector 301′ and the second battery pack connector 302′ are so arranged that they contact with the first tool connector 201′ successively when the battery pack 300′ is connected with the power tool 200′.

As shown in FIG. 4, when the first tool connector 201′ passes through the terminal interface and inserts into the battery pack 300′, it contacts with the first connection portion of the first battery pack connector 301′, the large current cannot be generated because of the resistor 305′. When the first tool connector 201′ further inserts, it contacts with the second connection portion of the second battery pack connector 302′, and the connection circuit of the first battery pack connector 301′ is short, so the battery 304′ supplies electric energy to the power tool 200′ at a normal discharging current.

The first tool connector 201′ can be configured to have the structure as shown in FIGS. 5 and 6 so as to open the circuit of the first battery pack connector 301′.

Otherwise, the first battery pack connector 301′ and the second battery pack connector 302′ can be configured as a connection module for connecting with the tool connector, and the third battery pack connector 303′ can be configured as another connection module. The two connection modules respectively correspond with different terminal interfaces and respectively connect with different tool connectors. It is noted that, the first battery pack connector 301′ and the second battery pack connector 302′ can be integrated as a whole, which have different locations in the connection direction B and insulate with respect to each other. Likewise, a whole including a pre-connection portion and a final connection portion which are insulated with respect to each other can be used to realize the function of the first and the second battery pack connector 301′, 302′.

As shown in FIG. 4, the third battery pack connector 303′ is connected with one electrode of the battery 304′, the first battery pack connector 301′ and the second battery pack connector 302′ are connected with another electrode of the battery 304′; the first tool connector 201′ is connected to one terminal of the capacitor 203′ of the power tool 200′, and the third tool connector 202′ is connected with another terminal of the capacitor 203′.

A method for preventing the battery pack connector 302′ and the tool connector 201′ of the electrical combination 100′ from generating electric spark is provided below.

The method may include a setting method for a manufacturer and a operating method for a user.

The setting method may include providing a first battery pack connector 301′ which is connected to the second battery pack connector 302′ and is configured to connect with the tool connector 201′ before the tool connector 201′ is connected to the second battery pack connector 302′ and a resistor 305′ between the first battery pack connector 301′ and second battery pack connector 302′.

The operating method may include connecting the first battery pack connector 301′ of the battery pack 300′ with the first tool connector 201′ of the power tool 200′ firstly, and connecting the second battery pack connector 302′ of the battery pack 300′ with the first tool connector 201′ of the power tool 200′ secondly.

The operating method may further include connecting the third battery pack connector 303′ of the battery pack 300′ with the third tool connector 202′ of the power tool 200′.

As shown as FIG. 4 and description above, It's helpful to avoid a large current shock and electric sparks between the battery pack and the power tool by using the methods described above.

The above illustrates and describes basic principles, main features and advantages of the present invention. Those skilled in the art should appreciate that the above embodiments do not limit the present invention in any form. Technical solutions obtained by equivalent substitution or equivalent variations all fall within the scope of the present invention. 

What is claimed is:
 1. An electrical combination, comprising: a power tool comprising: a power device configured to use electric energy to realize a power tool function; a capacitor connected with the power device; a first tool connector connected with a terminal of the capacitor; and a third tool connector connected with another terminal of the capacitor; and a battery pack comprising: a battery comprising a positive electrode and a negative electrode; a first battery pack connector for connecting with the first tool connector; a second battery pack connector for connecting with the first tool connector after the first battery pack connector connects with the first tool connector; and a resistor connected between the battery and the first battery pack connector, the resistor arranged so that the resistance between the first battery pack connector and the battery is greater than the resistance between the second battery pack connector and the battery, and thus limit the current that passes through the first battery pack connector; wherein the first battery pack connector and the second battery pack connector are connected with one of the positive electrode or the negative electrode of the battery.
 2. The electrical combination as recited in claim 1, wherein the battery pack comprises a third battery pack connector for connecting with the third tool connector, which is connected with an other one of the negative electrode or the positive electrode of the battery.
 3. The electrical combination as recited in claim 1, wherein the power device includes a motor.
 4. A battery pack configured for use with a power tool having a tool connector, comprising: a battery comprising a positive electrode and a negative electrode; a first battery pack connector configured to connect with the tool connector of the power tool; a second battery pack connector configured to connect with the same tool connector after the first battery pack connector connects with the power tool; and a resistor connected between the battery and the first battery pack connector, the resistor arranged so that the resistance between the first battery pack connector and the battery is greater than the resistance between the second battery pack connector and the battery, and thus limit the current flowing into or from the battery through the first battery pack connector; wherein the first battery pack connector and the second battery pack connector are connected with one of the positive electrode or the negative electrode of the battery.
 5. The battery pack as recited claim 4, further comprising a third battery pack connector for connecting with the tool connector, which is connected with an other one of the negative electrode or the positive electrode of the battery. 